ATEX Heating Blanket + Regulator & Maximum Insulation IBC 1000L

ATEX HEATING BLANKET + Regulator & Maximum Insulation: The Thermal Control Trio IBC

For critical operations in ATEX hazardous areas, it is essential to have a heating solution that combines power, precise control and absolute safety. The ATEX HEATING BLANKET + Maximum Regulator & Insulation Pack is a complete and coherent offer, specifically designed for the heating and maintenance of 1000 liter IBC containers. This set includes the ATEX certified IBC Heating Blanket, its essential Insulating Cover, and the high-precision ATEX Temperature Controller-Limiter. By opting for this end-to-end solution, you can guarantee your company complete thermal management, eliminating the uncertainties associated with assembling different equipment and ensuring full compliance with hazardous environments.

Unwavering Compliance and Certified Intrinsic Safety

The requirement for safety in ATEX environments (zones 1/2 and 21/22) is at the heart of the design of this pack. The ATEX IBC Heating Blanket is approved with the CE Type Examination Certificate (RL 2014/34/EU), ensuring its reliability in environments subject to explosive gases and dusts, and has IP65/I protection. Temperature control is entrusted to the ATEX Controller-Limiter, which integrates an intrinsically safe measurement circuit (Ex-i) for the Pt100 sensors, as well as galvanic isolation. This technology limits the energy in the sensor circuit, preventing any sparks that could cause ignition. The controller is also equipped with a built-in temperature switch and alarm relay, providing additional levels of security for the protection of your installations and sensitive products.

Performance and Temperature Control through Precise Control

Heating performance is maximized thanks to the synergy of the components. The ATEX IBC Heating Blanket is capable of bringing the fluids from antifreeze protection to -40°C up to +200°C for steel tanks (and +80°C for plastic tanks), responding to a wide range of industrial applications. To manage this power, the ATEX Temperature Controller is essential. It offers not only temperature regulation and limitation, but also a power selector function, allowing you to adjust the intensity of the heating. Its switching point accuracy of less than one Kelvin ensures that the set temperature is maintained with essential fidelity for critical processes. The cover features two Pt100 sensors, providing dual monitoring and redundancy for increased reliability.

Maximum Insulation: Energy Efficiency for Productivity

Heating efficiency depends not only on the power, but also on the preservation of heat. The Insulating Lid is the key component that distinguishes this pack. Designed to the exact dimensions of the 1000L IBC (1200 x 1000 mm) and with IP 65 protection, it blocks heat loss through the top surface, which is often the most significant. This simple gesture translates into a triple commercial benefit:

• Reduced heating cycles: The time it takes to reach the desired temperature is significantly reduced, resulting in valuable time savings in production.

• Substantial energy savings: By reducing losses, the regulator puts less strain on the heating blanket, minimizing electricity consumption.

• Stable temperature maintenance: Top insulation helps to even out the temperature in the container, which is essential for the quality of viscous or sensitive products.

Made in Europe, this robust lid guarantees durability and optimization of your investment.

Areas of Application and Technical Characteristics of the System

This ATEX HEATING BLANKET + Maximum Regulator & Insulation Kit is a preferred choice in sectors where products need to be heated or kept at temperature in maximum safety conditions: from the oil and gas industry to pharmaceuticals, chemicals and paint or resin manufacturing processes. The set is designed for universal compatibility with standard IBC containers and is supplied ready to use. Technicians will appreciate the simplicity of connection via the EX-e and EX-i secure terminal boxes, typically powered by 230 VAC.

Summary of the Technical Characteristics of the Complete Pack